Instrumentation

What is an FFT and what does it show in vibration analysis?

Short answer

The FFT (Fast Fourier Transform) is an algorithm that splits a recorded vibration signal into its frequency components. The result is a spectrum: a plot of how much amplitude sits at each frequency. On a machine, this makes peaks at running speed, gear mesh or defect frequencies visible one by one.

From time domain to frequency domain

An accelerometer records vibration by sampling it thousands of times per second. In the time domain, the record is a curve of amplitude against time. That curve can be the sum of several sinusoids, and picking them out by looking at the waveform is hard.

In the frequency domain, the same record becomes a plot where each frequency appears as its own bar. The FFT takes N samples and computes this transform with a fast algorithm. For a real signal, the usable result is about N/2 frequency bins, and each bin covers a narrow band of frequencies.

Bin width depends on record length. A longer record gives narrower bins and separates close components more easily. The FFT tells you which frequencies are present; it does not tell you why they are there.

Bin width in a worked example

Consider a hypothetical pump. The accelerometer samples at fs = 1,024 Hz and records for 4 seconds, so N = 1,024 × 4 = 4,096 samples.

  • Bin width: Δf = fs / N = 1,024 / 4,096 = 0.25 Hz. This equals 1 / T = 1 / 4 = 0.25 Hz.
  • Highest usable frequency: fs / 2 = 512 Hz.
  • At 1,800 rpm, the 1× component is 1,800 / 60 = 30 Hz. Since 30 / 0.25 = 120, it falls on bin 120.
  • The 2× component is at 60 Hz, which falls on bin 60 / 0.25 = 240.

If the same pump is recorded for only 1 second, Δf becomes 1 Hz. Components at 30 Hz and 30.5 Hz then differ by half a bin and may look like one wide peak.

Common mistakes

Most misreadings come from three habits:

  • Reading amplitude without knowing the scaling. Software may show peak, RMS or single-sided values. Check the scaling with a test signal of known amplitude.
  • Using one FFT on changing speed. During run-up or run-down, peaks smear across frequencies, and a single FFT can make that smearing look like a real band. A spectrogram suits such records better.
  • Treating a tall peak as severity. One peak is not proof of a fault. Compare it with earlier records taken at the same point, load and speed.

Follow-up questions

What is the difference between the Fourier transform and the FFT?

The Fourier transform is the mathematical definition for a continuous signal. The discrete Fourier transform (DFT) does the same job for a finite set of samples. The FFT is a fast way to compute the DFT. The result is the same; the computation is much quicker.

Is a single FFT record enough?

Usually not. A short record shows one moment of the machine. Taking several records under the same load and speed, then comparing them, is more reliable.

Sources

Example numbers are hypothetical, not measured field results.

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